Forge Extreme
High Density Factory

More Printers, More Power, More Materials
Forge Extreme™ is the high-density member of the Forge family. It carries an 80 kWh hybrid power system, the maximum printer density of any StarForge unit, and a wider range of production options: advanced plastics and composites, metal alloy printing and bench-top CNC machining. It is the unit for sustained production at a forward site, where the volume of parts outgrows a single ForgeX.
Like every Forge unit, it runs the Sentinel Field Manufacturing Console.
Specifications
On-board 80 kWh hybrid power system
- 7.5 kW diesel genset (option)
- 60 kW lithium-ion battery
- PCS and 400 A distribution
- Exterior electrical connections
- Supports renewable generation (wind and solar)
Climate controlled and rated for extreme environments
- -40° to +50° C capable (-40° F to +122° F)
- Maritime and dusty environments (IP55)
- STANAG 4569 Level 1 (option)
Production
- Maximum printer density
- Expanded capabilities
Multiple printing and processing options
- Advanced plastics and composites
- Bench-top CNC machining
- Metal alloy printing

Sentinel Field Manufacturing Console
The Sentinel FMC is the secure-network software that runs every Forge unit. It keeps the unit's output accountable in the field:
- Training, quality and chain of ownership for every part produced
- Serialization and flight or part qualification
- Control over quality, process and inventory across the digital stockpile
With the FMC, a forward unit can produce and deploy the UAS platform the tactical environment calls for, and keep the record that proves how it was made.
Partner with Sentinel
Connect with Sentinel to discuss how our integrated defense solutions can support your mission.

